Caramelized Onion Sausage Rolls

Featured in: High-Noon Handhelds

Indulge in bite-size British-inspired rolls boasting golden, crisp pastry and flavorful pork sausage blended with sweet caramelized onions. The onions are slowly softened and finished with balsamic to enhance the filling's depth, while aromatic thyme and Dijon mustard lend savory notes. Rolling up the prepared filling into pastry sheets creates neat logs, which are brushed with egg wash and optionally sprinkled with seeds for extra flavor and crunch. Baked until puffed and golden, these appetizer rolls are perfect warm from the oven or at room temperature. Serve alongside grainy mustard or tart chutney for dipping at parties or as a snack. Adapt the filling with vegetarian or chicken sausage if preferred. Each roll is rich, satisfying, and full of comforting flavors.

Updated on Wed, 22 Oct 2025 11:48:17 GMT
Golden, baked Caramelized Onion Sausage Rolls glisten, ready for a savory appetizer. Save to Pinterest
Golden, baked Caramelized Onion Sausage Rolls glisten, ready for a savory appetizer. | buddybiteskitchen.com

Caramelized Onion Sausage Rolls are those irresistible little golden bites I find disappear fastest from any party platter or lunchbox. The combination of flaky pastry wrapped around juicy sausage and impossibly sweet jammy onions creates a savory snack with just enough decadence. Whether you make them for a gathering or to stash in the freezer for a quick treat it is the kind of crowd-pleaser home cooks always wish for.

I first baked up a tray for a holiday get-together and loved how everyone hovered around the kitchen waiting for the timer. Now they are always requested for birthday parties and rainy day snacks.

Ingredients

  • Olive oil: delivers gentle richness and helps caramelize the onions slowly without burning Pick a good extra virgin olive oil if possible
  • Yellow onions: turn gloriously sweet and golden when cooked slowly Large ones give plenty of filling and their mild flavor works best
  • Sugar: is key for drawing out natural onion sweetness
  • Salt: evenly seasons the onions and sausage filling Choose kosher or fine sea salt for better control
  • Balsamic vinegar: adds a tangy contrast and deep color to the caramelized onions Pick a syrupy aged balsamic if you can
  • Pork sausage meat: provides classic British flavor and juicy texture Choose good quality sausage from a butcher or deli if possible or use your favorite links with the casing removed
  • Dried thyme: adds earthy herby fragrance to balance the richness
  • Dijon mustard: gives the filling a tangy kick and subtle spice Look for a smooth traditional Dijon
  • Black pepper: brings a hint of bite to the sausage mixture Use freshly cracked pepper for best flavor
  • Puff pastry: is what makes each roll shatteringly crisp opt for all-butter pastry if you can
  • Egg: creates a glossy golden finish when brushed over the rolls before baking
  • Sesame or poppy seeds: add crunch and a toasty note on top These are optional but add great texture

Instructions

Prepare the Onions:
Slice your onions thinly and heat olive oil in a large skillet over medium. Add onions sugar and salt and cook while stirring often for about 15 to 20 minutes. Wait for them to become deep golden brown and super soft. The trick is not to rush stir frequently and lower the heat if you spot any burning for perfect caramelization.
Deglaze and Cool:
Once your onions look deep golden and soft pour in balsamic vinegar and cook another two minutes stirring well to coat the onions. Let this mixture cool completely since hot filling will melt the pastry.
Mix the Sausage Filling:
In a mixing bowl combine pork sausage meat dried thyme Dijon mustard black pepper salt and those cooled caramelized onions. Use a fork or your clean hands to squish and gently blend everything together making sure the onions are evenly distributed.
Prepare the Pastry:
Lightly flour your work surface and roll out the puff pastry sheet to roughly a rectangle about 12 inches by 10 inches. With a sharp knife slice it lengthwise into two even strips.
Fill and Roll:
Shape the sausage mixture into two even logs. Place each log down the center of each pastry strip. Brush one long edge of each strip with beaten egg to help seal then fold the pastry over the filling pressing to stick the seams together. Roll so that the seam is underneath.
Portion and Arrange:
Cut each filled log into 8 equal pieces using a sharp knife. Leave some space for the filling to expand in the oven. Place each roll seam-side down onto a parchment-lined sheet.
Glaze and Top:
Brush the top of each roll generously with more beaten egg for a golden crust. If you like sprinkle seeds over the tops for extra flair.
Bake:
Slide the tray into a preheated oven at 200C or 400F and bake for 20 to 22 minutes. Watch for puffed golden pastry and sausage cooked through if unsure use a thermometer inserted in the center to check for doneness.
Cool and Serve:
Transfer finished rolls to a rack to cool slightly This keeps the bottoms from getting soggy Serve warm for the best flavor or at room temperature if packing ahead.
Close-up of flaky Caramelized Onion Sausage Rolls, the pork filling visible, warm and aromatic. Save to Pinterest
Close-up of flaky Caramelized Onion Sausage Rolls, the pork filling visible, warm and aromatic. | buddybiteskitchen.com

My favorite ingredient is always the golden onions Their sweet flavor makes even store-bought sausage taste bakery-special Growing up my mom used the leftover onions on sandwiches the next day and now I do the same.

Storage Tips

Store any leftover sausage rolls in an airtight container in the fridge for up to three days Lay parchment between layers to keep pastry crisp. To reheat pop in a hot oven for five to seven minutes until warmed and flaky again.

Ingredient Substitutions

Feel free to swap in chicken or vegetarian sausage for a lighter or meatless version. If you run out of puff pastry crescent roll dough or pie dough works too. For a gluten-free version use a ready-made gluten-free pastry.

Serving Suggestions

Sausage rolls are classic on a party platter with creamy dipping sauces like grainy mustard or tangy chutney. I also like serving them as part of a brunch spread with salads and pickles or tucked into lunchboxes with a crunchy apple on the side.

Homemade Caramelized Onion Sausage Rolls, scattered seeds on top, ready for dipping in chutney. Save to Pinterest
Homemade Caramelized Onion Sausage Rolls, scattered seeds on top, ready for dipping in chutney. | buddybiteskitchen.com

I have learned that making more than you think you need is always a good idea Any leftovers disappear within a day and the pastry stays perfectly crisp with a quick reheat in the oven.

Common Recipe Questions

How do I make the onions sweet and soft?

Cook sliced onions slowly in olive oil with sugar and salt until deeply golden, finishing with balsamic for extra flavor.

Can I use a different type of sausage?

Yes, you can substitute chicken or vegetarian sausage for pork if you want a different taste or dietary option.

What is the secret to flaky pastry?

Keep the pastry chilled until use and avoid overhandling. Rolling on a lightly floured surface helps prevent sticking.

Can I prepare these rolls ahead?

Yes, assemble the rolls and refrigerate before baking. Bake just before serving for best results and flavor.

What’s a good dip for these rolls?

Serve with grainy mustard, tangy chutney, or spicy sauces to complement the savory filling and pastry.

How spicy are these rolls?

The sausage filling is mild, but adding chili flakes brings a gentle level of heat if desired.

Are these suitable for vegetarians?

Not with pork sausage, but you can use plant-based sausage for a vegetarian-friendly version.

Caramelized Onion Sausage Rolls

Flaky pastry wraps pork sausage and sweet onions for delicious, golden bite-size rolls fit for sharing.

Prep Time
25 minutes
Cook Time
35 minutes
Total Time
60 minutes
Created By Max Buddyfield

Recipe Category High-Noon Handhelds

Skill Level Easy

Cuisine Type British

Recipe Yield 16 Number of Servings

Dietary Preferences Free of Dairy

What You'll Need

Caramelized Onions

01 2 tablespoons olive oil
02 2 large yellow onions, thinly sliced
03 1 teaspoon granulated sugar
04 1/2 teaspoon kosher salt
05 1 tablespoon balsamic vinegar

Sausage Filling

01 1 pound pork sausage meat or sausage links with casings removed
02 1 teaspoon dried thyme
03 1 teaspoon Dijon mustard
04 1/4 teaspoon freshly ground black pepper
05 1/4 teaspoon kosher salt
06 Caramelized onions prepared above, cooled

Assembly

01 1 sheet puff pastry, about 9 ounces, thawed if frozen
02 1 large egg, beaten
03 1 tablespoon sesame seeds or poppy seeds, optional

Steps to Follow

Step 01

Caramelize the Onions: Heat olive oil in a large skillet over medium heat. Add sliced onions, sugar, and salt. Cook, stirring regularly, for 15 to 20 minutes until onions reach a deep golden color and soft texture. Stir in balsamic vinegar and continue cooking for 2 minutes. Allow to cool completely.

Step 02

Prepare Baking Sheet and Oven: Preheat oven to 400°F. Line a baking sheet with parchment paper.

Step 03

Mix Sausage Filling: In a large mixing bowl, combine the sausage meat, dried thyme, Dijon mustard, ground black pepper, salt, and cooled caramelized onions. Mix until ingredients are evenly blended.

Step 04

Shape and Fill Pastry: Roll out puff pastry on a lightly floured surface into a 12 x 10 inch rectangle. Cut lengthwise into two equal strips.

Step 05

Form Sausage Logs: Divide the sausage filling in half. Shape each half into a long log down the center of each pastry strip.

Step 06

Seal Pastry: Brush one long edge of each pastry strip with beaten egg. Fold pastry over sausage filling to enclose, pressing edges to seal. Place each roll seam-side down.

Step 07

Portion and Arrange: Cut each filled pastry log into 8 equal pieces. Transfer to the prepared baking sheet, spacing evenly. Brush tops with remaining egg wash, and sprinkle with seeds if desired.

Step 08

Bake: Bake for 20 to 22 minutes, until pastry is puffed and golden brown and filling is fully cooked.

Step 09

Serve: Allow sausage rolls to cool briefly before serving warm or at room temperature.

Tools You'll Need

  • Large skillet
  • Sharp knife
  • Mixing bowl
  • Rolling pin
  • Baking sheet
  • Parchment paper
  • Pastry brush

Allergy Warnings

Review each ingredient carefully for allergens. If unsure, consult with a healthcare provider.
  • Contains wheat (gluten) from puff pastry.
  • Contains egg (used in pastry wash).
  • Contains sesame or poppy seeds if used.
  • Contains mustard.
  • Contains pork.

Nutritional Info (per serving)

These details are for general information only. Always consult a healthcare professional for dietary concerns.
  • Calorie Count: 175
  • Fat Content: 12 grams
  • Carbohydrates: 11 grams
  • Protein Content: 6 grams